We can support you in many aspects of the development of a profiling system. From process development and simulations to pilot production, we can help you with expertise.
The software coordinates all relevant production parameters. It provides real-time information on all plant parameters clearly displayed on a monitor for the
- evaluation of production processes and process parameters
- management of product variants such as hole patterns and length variants
- integrated quality inspection
Because in the end, profiles are as good as the perfect synergy of man and machine. That is smart profiling!
It includes the clear display of warning and error and status messages and provides an overview of upcoming scheduled maintenance. Furthermore, the traceability of programme changes plays a central role and the notification function enables shortest response times and a fast transfer of diagnostic data to remote support & troubleshooting. We help you harvest this data and process it profitably.
- Open interfaces for your internal IT connection such as BDE or ERP systems
- Visualisation of status information
- Future compatibility also for existing systems
Test execution, sample parts and pilot series production
- Bridging delivery times through rapid pilot series production
- Provision of sample components and support during testing
- Trials to clarify open questions
We are happy to support you with goal-oriented project management or as a general contractor with overall responsibility as a reliable partner at your side. Contact us and together we will find a “turnkey” machine solution.
- Access to experienced project managers as project companions
- Turnkey systems and uncomplicated commissioning
- Reliable contact for all matters relating to your project
We will be happy to review your existing processes with you with regard to optimisation potential and increase productivity, quality and even resource efficiency for you.
- Customised process layouts for your technical processes
- Screening of optimisation potentials
- New perspectives on long established processes
Profilmetall Engineering has the most modern analysis tools and the corresponding expertise at its disposal for process simulation. From forming simulation from the coil to the manufactured profile or a load simulation of the finished component (component and product simulation), we are happy to calculate and analyse the answer to your questions.
- Insight into the basics of forming technology without complex test set-ups
- Support in virtual method planning
- Reliable statements on the manufacturability and feasibility of your products
In feasibility analyses, we provide advice and assistance in the process design of production processes as well as process selection. We are happy to start with you as early as the product design stage, but we are also happy to take care of optimising set-up times and automating your production processes in order to implement an increase in productivity. Repeat quality and tool life optimisation are not neglected in the process. Benefit from our process and design consulting and contact us.
- Support in process design from planning to implementation
- Feasibility studies and technology consulting for your individual components
- Optimisation and automation of your existing systems
In the Technology section you can see the variety of processes for which we offer tools. The systems can be seamlessly integrated into our plants as well as the control system and offer all users the best possible comfort.
- Design and manufacture of tools and tooling systems according to your requirements
- Commissioning and testing of the tools
- Tool development for special processes possible