Innovations that push boundaries. With our roll forming lines, complex profiles can be produced faster, more flexibly and with an optimal price-performance ratio.
Holistic turnkey projects are a convenient way to increased productivity. With more than 40 years of experience in contract profiling and profiling line construction, we understand your needs in terms of speed, quality and cost efficiency.
From project management to general contractor, we realize complete roll forming plants including networking, process chaining and combination of several sequential process steps in coherent production plants. References from the electrical industry, mobility, interior, air conditioning, construction and renewable energies are available on request.
Sie erhalten von uns neben Rollformprozessen zahlreiche weitere Verfahren prozessintegriert für Ihre Fertigung. Vom Halbzeug bis zum verpackten Fertigprodukt – zur direkten Auslieferung an Ihre Kunden.
Customized profiling machines have been our expertise for more than four decades. You benefit from our combined know-how in mechanical engineering and contract profiling. Depending on material properties and requirements, we advise, develop and build roll forming machines and profiling lines exactly for your needs.
The criteria for machine design include:
The result: innovative machine technology for every roll-formed profile!
Welded profiles combine the precision in roll forming with the reliability of the welding process. Relevant factors are the precision of the strip edge, the required production speed and, of course, the load capacity of the weld seam including proof of tightness.
Our proven delivery spectrum ranges from transverse welding systems for joining strip ends of a new sheet coil to automated and process-integrated welding systems:
From complex punching patterns for the assembly of electrical components or for simple rows of holes for tying other sheet metal parts – we realize the full spectrum of pre-, intermediate- and post-punching processes. Our punching tools and punching systems enable any hole patterns and combined processes at the highest speed. Combined hole patterns with metric and inch dimensions are also possible.
With our expertise in cutting and punching, we turn every requirement into functional solutions!
Do you want to implement an individual production process for your product or your product range? Even better performing, more precise and more economical than before? Talk to us.
From bending lines, e.g. for Airbus cabin bulkheads, space-saving strip processing lines for strip preparation, rounding off or on the subject of “ContiLoop”, we offer versatile process know-how for functional production solutions. We also offer double-head profiling lines in which the distance between the movable roller stands can be infinitely adjusted to meet special requirements in terms of flexibility or component variety.
Modular design and integrated processes enable roll forming, punching, welding, toxing, riveting and much more – on one roll forming line. Xellar production cells set standards in productivity, safety, noise protection, energy consumption, operation and ease of service. Xellar is an extremely flexible production system. With its modular production cells, it is suitable for individual small batches as well as for the efficient large-scale production of roll-formed profiles. The Xellar profiling lines combine the advantages of a modular system with product-specific high-tech.
1. Conveyor system
2. Punching module
3. Feeding module
4. Drive system
5. Profiling module
6. Suction
7. Minimum lubrication
8. Tooling system
9. Digital process and quality monitoring
10. Integrated cooling system
11. Cut-to-length module
The Xellar profiling line is extremely flexible and adaptable thanks to its patented structure of individual production cells. Intelligent details such as easily positionable tools and quick-change systems speed up setup procedures and simplify process adaptation. We are proud to call the result “smart profiling.
Xellar designs the profiling process to be highly functional. Individually controllable drives, intelligent sensors and simple operation can be perfectly implemented on the basis of the production cell. And when new process steps are added, other roll-formed profiles are produced, production technologies are changed in a very short time, or individual smart cells are exchanged, the true strength of the concept becomes apparent.
Xellar pays off from day one. The standardized design and robust technology guarantee maximum availability. Optionally controllable gear units reduce tool wear and a differentiated drive concept enables fast tool setup. This is why Xellar profiling systems are subsequently significantly more economical than other systems for a comparable basic investment.
Millions of profile meters have been produced on our profiling lines. Therefore, we know that availability and productivity are paramount. Xellar profiling lines are robustly designed. The protected working area, the separation of power supply and mechanics, the intelligent drive concept and the maintenance-friendly design enable maximum system performance.